Set Makina TIGERFILL Marble Quarry Wire Saw
The Setmakina TIGERFILL is a Turkish quarry wire saw for Marble, limestone and travertine quarrying and block separation, with 50 / 60 / 75 / 100 HP (6 , H), s, 1280 mm; 3 + 3 m; drive Ø800 mm.
TIGERFILL Seven-Dimension Rating
Ratings are based on official specifications, third-party field tests and engineer interviews, covering efficiency, accuracy, wire-break control, material compatibility, intelligence, energy saving and labor dependency.
- Cutting Efficiency 7.5
- Cutting Accuracy 6.8
- Wire Break Control 6.8
- Material Compatibility 7.8
- Intelligence 6.5
- Energy Saving 7.2
- Labor Dependency 7.0
TIGERFILL Specs & Parameters
| Parameter | Value |
|---|---|
| Wire Speed Range | s |
| Main Motor Power | 50 / 60 / 75 / 100 HP (6 motor, H) |
| Axes Configuration | 360° head rotation; ±250 mm lateral shift; 1 HP servo fast positioning |
| Control System | PLC remote panel control, electronic tension control card, automatic stop on wire break/fault |
| Cutting Precision | Not disclosed |
| Work Envelope | Not disclosed |
| Machine Weight | Not disclosed |
| Dimensions | 1280 mm; rail 3 + 3 m; maindrive Ø800 mm |
| Reference Price Range | Reference price on request |
TIGERFILL Editorial Review
Product Positioning: Setmakina TIGERFILL for Quarry Operations
The Setmakina TIGERFILL is a quarry wire saw for large-area horizontal/vertical cutting, block splitting and profiling in open-pit quarries.
Unlike squaring or demolition wire saws, quarry machines emphasize reliability, efficiency and durability in dusty, vibrating, continuous-duty environments.
Key Specs
Main motor power is 50 / 60 / 75 / 100 HP (6 , H), wire speed is s, cutting depth/work envelope is Not published and machine weight is Not published.
Quarry work typically requires large cutting coverage and sustained power. Insufficient power lowers hard-rock cutting efficiency and shortens wire life; insufficient weight can reduce stability on uneven terrain.
Cutting Performance and Material Compatibility
Key seven-dimension scores: efficiency 7.5, wire-break control 6.8 and material compatibility 7.8.
For natural stones such as granite and marble, the TIGERFILL's material compatibility depends on wire-speed range and tensioning response. A higher wire-break score indicates better suitability for long continuous runs.
Who It Suits: Stone Quarries and Pit Operators
The TIGERFILL suits stone quarries that need large-area block splitting, bench mining or profiling.
For complex mountain quarries with frequent relocation, modularity and serviceability matter as much as output. For fixed-face large pits, shift output and energy consumption are more important.
Four Pre-Purchase Reminders
- Match the machine to quarry conditions: rock hardness, working-face space, electric/diesel power supply and whether horizontal/vertical cutting is needed.
- Request a full technical datasheet: traction force, tension force, wire-speed range and protection ratings are often not published on official sites.
- Evaluate relocation and maintenance convenience: open-pit environments wear guide wheels, seals and diamond wire quickly; confirm spare-part supply and local service.
- Calculate energy and total cost of ownership: quarry machines often run continuously, so electricity/fuel and consumables strongly affect operating cost.
TIGERFILL Pros & Cons
Pros
- 6-pole motor delivers high starting torque for long marble cuts
- Electronic tension control card maintains constant wire tension and auto-stops on breakage
- 1,280 mm rail gauge and heavy cast frame provide stable cutting
- 360° head rotation and ±250 mm side shift facilitate positioning in complex quarry faces
Cons
- Official site does not disclose machine weight, overall dimensions or cutting depth
- No public reference pricing; direct inquiry required
TIGERFILL Comparison
Compare TIGERFILL with other models in the same category to help you choose based on application and budget.
| Dimension | TIGERFILL This Model |
vs | TIGER GRANFILL |
|---|---|---|---|
|
Power
Main motor power
|
50 / 60 / 75 / 100 HP (6 motor, H)Baseline
|
vs |
50 / 60 / 75 / 100 HP (6 motor, H)Equal
|
|
Wire Speed
Wire speed / bead diameter
|
sBaseline
|
vs |
max 40 m/s (feed)Equal
|
|
Work Envelope
Maximum work envelope
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Precision
Industrial tolerance control
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Axes
Number of interpolated axes
|
360° head rotation; ±250 mm lateral shift; 1 HP servo fast positioningBaseline
|
vs |
360° head rotation; ±250 mm lateral shift; 1 HP servo fast positioningEqual
|
|
Weight
Machine weight
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Dimensions
Length × width × height
|
1280 mm; rail 3 + 3 m; maindrive Ø800 mmBaseline
|
vs |
1280 mm; rail 3 + 3 m; maindrive Ø800 mmEqual
|
|
Control
CNC system and software
|
PLC remote panel control, electronic tension control card, automatic stop on wire break/faultBaseline
|
vs |
PLC remote panel control, electronic tension control card, automatic stop on wire break/fault
|
| Dimension | TIGERFILL This Model |
vs | DWS-75M-E |
|---|---|---|---|
|
Power
Main motor power
|
50 / 60 / 75 / 100 HP (6 motor, H)Baseline
|
vs |
75 kW (Main motor)Better
|
|
Wire Speed
Wire speed / bead diameter
|
sBaseline
|
vs |
0–40 m/sWorse
|
|
Work Envelope
Maximum work envelope
|
Not disclosedBaseline
|
vs |
max cutting spacing 1950 mm
|
|
Precision
Industrial tolerance control
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Axes
Number of interpolated axes
|
360° head rotation; ±250 mm lateral shift; 1 HP servo fast positioningBaseline
|
vs |
Not disclosed
|
|
Weight
Machine weight
|
Not disclosedBaseline
|
vs |
3000 kg
|
|
Dimensions
Length × width × height
|
1280 mm; rail 3 + 3 m; maindrive Ø800 mmBaseline
|
vs |
2090×2040×1580 mmBetter
|
|
Control
CNC system and software
|
PLC remote panel control, electronic tension control card, automatic stop on wire break/faultBaseline
|
vs |
brand VFD + PLC, current auto-tracking program, fully automatic control, multilingual display
|
| Dimension | TIGERFILL This Model |
vs | DWS-37M/55M/75M |
|---|---|---|---|
|
Power
Main motor power
|
50 / 60 / 75 / 100 HP (6 motor, H)Baseline
|
vs |
58/79 kWBetter
|
|
Wire Speed
Wire speed / bead diameter
|
sBaseline
|
vs |
0–40 m/sWorse
|
|
Work Envelope
Maximum work envelope
|
Not disclosedBaseline
|
vs |
1850/2100 mm
|
|
Precision
Industrial tolerance control
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Axes
Number of interpolated axes
|
360° head rotation; ±250 mm lateral shift; 1 HP servo fast positioningBaseline
|
vs |
Not disclosed
|
|
Weight
Machine weight
|
Not disclosedBaseline
|
vs |
2650/3550 kg
|
|
Dimensions
Length × width × height
|
1280 mm; rail 3 + 3 m; maindrive Ø800 mmBaseline
|
vs |
2100×1410×1500 / 2100×1520×1560 / 2260×1660×1760 mmBetter
|
|
Control
CNC system and software
|
PLC remote panel control, electronic tension control card, automatic stop on wire break/faultBaseline
|
vs |
permanent magnet motor drive, VFD+PLC
|
| Dimension | TIGERFILL This Model |
vs | DWS-37/55/75 |
|---|---|---|---|
|
Power
Main motor power
|
50 / 60 / 75 / 100 HP (6 motor, H)Baseline
|
vs |
58/79 kWBetter
|
|
Wire Speed
Wire speed / bead diameter
|
sBaseline
|
vs |
0–40 m/sWorse
|
|
Work Envelope
Maximum work envelope
|
Not disclosedBaseline
|
vs |
1950/2100 mm
|
|
Precision
Industrial tolerance control
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Axes
Number of interpolated axes
|
360° head rotation; ±250 mm lateral shift; 1 HP servo fast positioningBaseline
|
vs |
Not disclosed
|
|
Weight
Machine weight
|
Not disclosedBaseline
|
vs |
2820/3650 kg
|
|
Dimensions
Length × width × height
|
1280 mm; rail 3 + 3 m; maindrive Ø800 mmBaseline
|
vs |
2100×1410×1500 / 2100×1550×1650 / 2210×1700×1750 mmBetter
|
|
Control
CNC system and software
|
PLC remote panel control, electronic tension control card, automatic stop on wire break/faultBaseline
|
vs |
PLC + VFD, full digital communication, full current auto-tracking, fully automatic control
|
| Dimension | TIGERFILL This Model |
vs | Telediam TD 25 |
|---|---|---|---|
|
Power
Main motor power
|
50 / 60 / 75 / 100 HP (6 motor, H)Baseline
|
vs |
up to 25 HpWorse
|
|
Wire Speed
Wire speed / bead diameter
|
sBaseline
|
vs |
Not disclosed
|
|
Work Envelope
Maximum work envelope
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Precision
Industrial tolerance control
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Axes
Number of interpolated axes
|
360° head rotation; ±250 mm lateral shift; 1 HP servo fast positioningBaseline
|
vs |
Not disclosed
|
|
Weight
Machine weight
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Dimensions
Length × width × height
|
1280 mm; rail 3 + 3 m; maindrive Ø800 mmBaseline
|
vs |
Not disclosed
|
|
Control
CNC system and software
|
PLC remote panel control, electronic tension control card, automatic stop on wire break/faultBaseline
|
vs |
inverter optional
|
| Dimension | TIGERFILL This Model |
vs | Telediam TD 45/55/65/75 |
|---|---|---|---|
|
Power
Main motor power
|
50 / 60 / 75 / 100 HP (6 motor, H)Baseline
|
vs |
up to 45/55/65/75 HpWorse
|
|
Wire Speed
Wire speed / bead diameter
|
sBaseline
|
vs |
Not disclosed
|
|
Work Envelope
Maximum work envelope
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Precision
Industrial tolerance control
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Axes
Number of interpolated axes
|
360° head rotation; ±250 mm lateral shift; 1 HP servo fast positioningBaseline
|
vs |
Not disclosed
|
|
Weight
Machine weight
|
Not disclosedBaseline
|
vs |
Not disclosed
|
|
Dimensions
Length × width × height
|
1280 mm; rail 3 + 3 m; maindrive Ø800 mmBaseline
|
vs |
Not disclosed
|
|
Control
CNC system and software
|
PLC remote panel control, electronic tension control card, automatic stop on wire break/faultBaseline
|
vs |
inverter optional
|
About Set Makina
SET-A Makina Sanayi ve Ticaret A.Ş. (Set Makina) is a Turkish manufacturer of quarry and stone equipment based in Ankara, founded in 1991. It operates a modern plant in the Ostim industrial zone integrating R&D, precision machining, assembly, spare parts and after-sales service. Its product range includes rock drills, DTH hammers, diamond wire saws (TIGERFILL / TIGER MINIFILL / TIGER MICROFILL / TIGER GRANFILL series), CIKA polishing heads and pneumatic industrial components, exported to over 35-40 countries. Its wire saws are mainly aimed at marble and granite quarrying, using PLC control, electronic tensioning with auto-stop, 6-pole motors and 360° head rotation.
TIGERFILL Buyer FAQ
The TIGERFILL suits open-pit quarries for natural stones such as marble and granite, handling large-area horizontal/vertical cutting, block splitting and profiling.
For bench mining and large block splitting, choose a machine with large cutting coverage and ample power. For complex mountain quarries, prioritize modularity and serviceability.
Hard-granite capability depends on main motor power, wire-speed range and tensioning response. Machines with ample power and a wide adjustable speed range are more adaptable.
Request case studies on the same material and confirm diamond-wire selection and recommended process parameters.
In quarry conditions, diamond wire, guide wheels, bearings and seals are the main consumables. Rock hardness, cut length and wire speed directly affect wire life.
When purchasing, ask the manufacturer for diamond-wire life estimates and annual consumable budgets under typical working conditions.
Electric machines have lower operating costs and less noise but need stable three-phase power, suiting fixed faces. Diesel machines are more mobile, ideal for off-grid or frequently relocated quarries.
Choose based on site power supply, relocation frequency and long-term fuel costs.
Relocation convenience depends on main unit weight, modularity and rail/chassis design. Lighter, quick-disassembly designs suit complex terrain but may trade off some stability.
Evaluate quarry roads, lifting conditions and typical relocation distances before purchasing.
TIGERFILL Buying Recommendation
The Setmakina TIGERFILL is a well-positioned Turkish quarry wire saw with an overall rating of 7.1/10.
It suits Marble, limestone and travertine quarrying and block separation scenarios, with brand backing and structural maturity as key strengths. However, some core specifications are not fully published, so request a full datasheet from an authorized Setmakina distributor and confirm service coverage, spare-part supply and site-installation conditions. If budget is tight or higher automation is required, evaluate comparable domestic models and CNC options side by side.
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